Winget 400R Technické informace

OPERATORS HANDBOOK&PARTSManual V601319 July 2011WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0

1.6 SAFE WORKING

DRUM & GEARBOX CONTROL C - 1Item Part no Serial no Description Qty1 555110100 LINK, slotted 12 555110200BLOCK, mounting (welded)13 555110300 L

C - 2 Reversing Drum Mixer, models 300R & 400R MD-10

REVERSING BOX C - 2Item Part no Description Qty……..555268100 REVERSING BOX, assembly 11 555105300 CASE, upper 12 555205600 CASE, lower 13 555107500 GA

C - 2 Reversing Drum Mixer, models 300R & 400R

REVERSING BOX C - 2Item Part no Description Qty36 304404100 KEY,parallel 137 241704000 PLUG 238 132362000 CIRCLIP 139 111305000 BEARING, ball 140 391

C - 3 Reversing Drum Mixer, models 300R & 400RMEL-11

COMPRESSOR DRIVE C - 3Item Part no Description Qty1 555133300 / 84 BRACKET, compressor mounting 12 136252000 COMPRESSOR 1- 397242000BELT, drive (not i

C - 4 Reversing Drum Mixer, models 300R & 400R

LISTER ST2 ENGINE C - 4Item Part no Description Qty1 555143100 / May-86 DRIVE FLANGE 12 555142600 SHAFT, connecting 13 555142400 PIPE, exhaust 14

C - 5 Reversing Drum Mixer, models 300R & 400R

Re-assembly of the mixer(when packed for shipping)UnpackingRemove the hopper which is inverted onthe hopper cradle. The contents of thehopper can the

LISTER-PETTER TS2 & TR2 ENGINES C - 5Item Part no Serial no Description Qty1 20350A03 June-86 / ENGINE, TS/TR hand start, export 1 1 20350A06 ENG

C - 5 Reversing Drum Mixer, models 300R & 400R

LISTER-PETTER TS2 & TR2 ENGINES C - 5Item Part no Serial no Description Qty20 10532A02 / 0837 AIR CLEANER, assembly 1……..10532A0101 / 0837 ELEMEN

C - 5A Reversing Drum Mixer, models 300R & 400R

SILENCER, (from July 2000) C - 5ALister-Petter TS2 & TR2 engines Item Part no Description Qty1 555288900 July-00 / S

C - 6 Reversing Drum Mixer, models 300R & 400RELP-47

AIR CLEANER C - 6Lister-Petter TS2 & TR2 enginesItem Part no Description Qty1 V2004797 0838 /1452 AIR CLEANER, assembly 12 -----------BO

C - 6A Reversing Drum Mixer, models 300R & 400RELP-47

AIR CLEANER C - 6ALister-Petter TS2 & TR2 enginesItem Part no Description Qty1 V2005807 1453 / AIR CLEANER, assembly 11A V603712 BAND, mounting (

C - 8 Reversing Drum Mixer, model 400R

To aid transportation, it may be necessaryto reduce the overall height of the mixer.By removing the water tank the overallheight of the mixer becomes

PETTER PH2 ENGINE C - 8Item Part no Description Qty1 555250800 / 84 COUPLING, assembly 12 555248602 COUPLING, engine end 13 147320001 SLEEVE, nylon

C - 9 Reversing Drum Mixer, model 300R

PETTER PJ1 ENGINE C - 9 Item Description 1 555142600 84/ May-86 SHAFT, connecting 12 555143600 SHAFT,engine 13 555143100 FLANGE, drive 1

C - 11 Reversing Drum Mixer, model 300R

ELECTRIC DRIVE, 7.5kw Motor, mount and coupling C - 11Item Part no Serial no Description Qty1 555142600 SHAFT, connecting 12 555145300 FLANGE

C - 11A Reversing Drum Mixer, model 300R

ELECTRIC DRIVE, starter and stop switch (7.5kW) C - 11AItem Part no Serial no Description Qty4 555144200 BRACKET, starter mounting 18 2083041

C - 12 Reversing Drum Mixer, model 400RMEL-13A

ELECTRIC DRIVE, 11kw Motor, mount and coupling C - 12Item Part no Description Qty1 555142600 SHAFT, connecting 12 555145500 FLANGE, drive 13 5551454

C - 12A Reversing Drum Mixer, model 400R

Remove the locking pins and fully lowerthe jack legs. Do not replace thelocking pins at this point.Place the hydraulic jack below the frontaxle as clo

ELECTRIC DRIVE, starter and stop switch (11kW) C - 12AItem Part no Description Qty4 555144200 BRACKET, starter mounting 17 208304102 / Oct-86 STARTER,

C - 13 Reversing Drum Mixer, models 300R & 400R

DRIVE CHAIN, diesel engines C - 13Item Part no Description Qty1 ----------- / 88ENGINE, diesel (see Section Index)12 555217500SPROCKET, engine

C - 14 Reversing Drum Mixer, models 300R & 400RELP-47

ENGINE STOP CABLE C - 14Lister-Petter TS2 & TR2 enginesItem Part no Description Qty1 460239 CABLE, stop 13 460242 CLAMP, outer cable 14 67S04 WAS

HopperHOPPER CRADLE & WEIGHING GEAR D - 1

D - 1 Reversing Drum Mixer, models 300R & 400R

HOPPER CRADLE & WEIGHING GEAR D - 1Item Part no Serial no Description Qty# Items required only when weighing gear is fitted$ Items not requi

D - 1 Reversing Drum Mixer, models 300R & 400R

Electrical cables must be of asuitably armoured type. Ensure thatthey are protected from damage andare not liable to be tripped over.Use only with an

HOPPER CRADLE & WEIGHING GEAR D - 1Item Part no Serial no Description Qty31 013203000 # MOUNTING, flexible 433 555170100

HydraulicsHYDRAULIC CIRCUIT, without dragline(up to serial no. 0492) E - 1CONTROL VALVE (up to January 1988) E - 1AACONTROL VALVE(from February 1988 t

E - 1 Reversing Drum Mixers, models 300R & 400R

HYDRAULIC CIRCUIT (Without dragline) E - 1Item Part no Serial no Description QtyFor machines from serial no. 0492, See page E - 1C1………...………/ 049

E - 1 Reversing Drum Mixers, models 300R & 400R

HYDRAULIC CIRCUIT (Without dragline) E - 1Item Part no Description Qty 20B 451441900 / 84 CONTROL VALVE 1…….451441902 / 84 KIT, seals 121 100S04

E - 1AA Reversing Drum Mixers, models 300R & 400R

CONTROL VALVE (up to January 1988)E - 1AA E1- Item Part no Description Qty 1 451441600 / Jan-88

E - 1A Reversing Drum Mixers, models 300R & 400R

Automatic Excess Fuel DeviceThe engine is fitted with an automaticexcess fuel device which becomesoperative, ready for the next start, whenthe engine

CONTROL VALVE, hydraulic E - 1AItem Part no Serial no Description Qty1 V2000399 Feb-88 / 0781 CONTROL VALVE, assembly, 12 V600017 COVER, inlet 14

E - 1B Reversing Drum Mixers, models 300R & 400R

SECTION & LEVER, control valve E - 1BItem Part no Description Qty1 V600026 Feb-88 / 0781 SCREW, c/w washer 22 V2003116 CAP, end 13 V2003115 SC

E - 1BA Reversing Drum Mixers, models 300R & 400R

CONTROL VALVE, hydraulic E - 1BAItem Part no Serial no Description Qty1 V2004605 0782 / VALVE, control, assembly 12 V602630 LEVER 13 7S04 NUT 14 V6

E - 1C Reversing Drum Mixers, models 300R & 400RMHY-23 & MHY-25

HYDRAULIC CIRCUIT (Without dragline) E - 1CItem Part no Serial no Description QtyFor machines before serial number 0492, See page E - 1.1 --------

E - 1D Reversing Drum Mixers, models 300R & 400R

BASIC HYDRAULICS (Without dragline) E - 1DItem Part no Serial no Description QtyFor machines before serial no 0837, See page E-1C1 -------------- 0

E - 1E Reversing Drum Mixers, models 300R & 400R

Turn the engine control lever anti-clockwise to the "STOP" position (L) andrelease it.Move the decompressor levers towardsthe flywheel (M).

HEADER TANK, hopper ram E - 1EItem Part no Description Qty1 555288700 Apr-00 / TANK, header 12 511100900 FILLER/BREATHER 13 100S06 SEAL, bonded 14 32S

E - 2 Reversing Drum Mixers, models 300R & 400R

HYDRAULIC CIRCUIT (With dragline) E - 2Item Part no Serial no Description QtyFor machines from 0492, see page E - 2A.1 -------------- / O492TANK, h

E - 2 Reversing Drum Mixers, models 300R & 400R

HYDRAULIC CIRCUIT (With dragline) E - 2Item Part no Serial no Description Qty27B 103S03C / Jun-87 SCREW, socket head cap 228 100S03 / Jun-87 SEAL,

E - 2 Reversing Drum Mixers, models 300R & 400R

HYDRAULIC CIRCUIT (With dragline) E - 2Item Part no Description Qty20B 451441600 / 84 CONTROL VALVE 132 446614000 / 84 FITTING, adaptor, male, stud

E - 2A Reversing Drum Mixers, models 300R & 400R

HYDRAULIC CIRCUIT (With dragline) E - 2AItem Part no Serial no Description QtyFor machines before 0492, see page E - 2.1 ------------ 0492 / 0

E - 2A Reversing Drum Mixers, models 300R & 400R

Turn the engine control anti-clockwise tothe "STOP" position (L) and hold it thereuntil the engine comes to rest.Key start engines: After th

HYDRAULIC CIRCUIT (With dragline) E - 2AItem Part no Serial no Description Qty31 49S09 SEAL, ‘O’ ring 132 555136900 CONNECTOR, pump inlet 133 103

E - 2B Reversing Drum Mixers, models 300R & 400R

DRAGLINE hydraulic circuit E - 2BItem Part no Serial no Description QtyFor machines before serial no 0843 - See page E-2AFor BASIC HYDRAULIC CIRCUIT

E - 3 Reversing Drum Mixers, models 300R & 400R

LOADCELL & GAUGE E - 3Item Part no Serial no Description Qty1A 555242410 LOADCELL & GAUGE, assy. (300R) 11A 555242414LOADCELL & GAUGE,

E - 3A Reversing Drum Mixers, models 300R & 400R

WEIGH GAUGEE - 3AItem Part no Serial no Description Qty1 253823000GAUGE, assembly (300R)11 253821000GAUGE, assembly (300R)12 253818011DIAL (300R) 12

E - 4 Reversing Drum Mixers, models 300R & 400R

HYDRAULIC TANK E - 4Item Part no Serial no Description Qty1 555257900 / 0836 TANK hydraulic 11A 555257900 0837 / TANK, hydraulic 1 2 555258200 COV

E - 5 Reversing Drum Mixers, models 300R & 400R

Water tank300R & 400R (and 500R from serialnumber 0266)Capacities:300R/400R: 10 to 75 litres (2 to 16 galls) 500R: 10 to 110 litres (2 to

HYDRAULIC MOTOR E - 5Item Part no Serial no Description Qty1 267113000 / 0673MOTOR, hydraulic, “MAB 710”1 2 267112001 / 0673 KIT, motor repair 1 1 26

E - 6 Reversing Drum Mixers, models 300R & 400R

RAM, hopper E - 6Item Part no Serial no Description Qty……272140000 / 0836 RAM, hopper, assembly 11 272140001 CYLINDER, ram 12 272140002 ROD, piston

E - 8 Reversing Drum Mixers, models 300R & 400R

HOPPER RAM, pins & fittings E - 8Item Part no Serial no Description Qty1 --------------- 0837/RAM, hopper (See page E-9)12 555167900 WASHER 2

E - 9 Reversing Drum Mixers, models 300R & 400RMHY-34

RAM, hopper E - 9Item Part no Serial no Description Qty1A 272150000 0837 / RAM, hopper, assembly 11 272150005 CYLINDER, ram 12 272150008 ROD, pisto

Water SystemWATER TANK F - 1VALVE & FILTER, for water tank F - 1ACONTROLS, tank F - 4WATER PUMP F - 5WATER SYSTEM, (up to May 1986) F - 6PUMP &

Reversing Drum Mixers, models 300R & 400RF - 1

into the tank via a drilling in the cover,thereby preventing water pressurebuilding up in the second chamber. Thetrip lever is operated by the cam on

WATER TANK with float & valve F - 1Item Part no Serial no Description Qty……555266600 WATER TANK, assembly 11A ————-VALVE (see page F - 1A)1

F - 1A Reversing Drum Mixers, models 300R & 400R

VALVE & FILTER for water tank F - 1AItem Part no Serial no Description Qty5 555263000 PIN, pivot 17 555262900 LEVER, trip 116 555263500 C

F - 4 Reversing Drum Mixers, models 300R & 400R

CONTROLS, WATER TANK F - 4Item Part no Serial no Description Qty 1 555263300 LEVER, operating 12 555265100END, control rod 13 555255500 ROD, cont

F - 5 Reversing Drum Mixers, models 300R & 400R

WATER PUMP F - 5Item Part no Description Qty 640479700 / June-84 PUMP, water, assembly 1 365237000 July- 84 / 89 PUMP, water, assembly 11 640

F - 6 Reversing Drum Mixers, models 300R & 400RMCH-16

WATER SYSTEM, machine with pump & water tank F - 6Item Part no Serial no Description Qty1 555177700 /MAY 86 PIPE, hose adaptor 12 555175800 #

F - 7 Reversing Drum Mixers, models 300R & 400R

Operator’s book templateCONTENTSSection PageINTRODUCTIONIntroduction to the HandbookIIIWarranty Terms and ConditionsIVSafe working 1.1Decals 1.4OPERAT

Water tank500R up to serial number 0265 Capacity: 10 to 110 litres (2 to 25 galls)The water tank automatically measuresthe required quantity of water

WATER SYSTEM, machines with pump flowmeter F - 7Item Part no Description QtyItems required for main feed only1 555182100 / May-86 PIPE, water 12 5552

F - 7 Reversing Drum Mixers, models 300R & 400R

WATER SYSTEM, machines with pump & flowmeter F - 7Item Part no Serial no Description Qty43 130352000 NOZZLE, control 144 133908800 CLIP,cond

F - 7A Reversing Drum Mixers, models 300R & 400R

FLOWMETER F - 7AItem Part no Serial no Description QtyFrom April 20001 555176400 Apr-00 / NOZZLE, straight 12 409255000 FILTER/STRAINER 13 100S10 SEA

F - 8 Reversing Drum Mixers, models 300R & 400R

WATER SYSTEM, machines with cement batcher only F - 8Item Part no Description Qty1 555236600 / May-86 BRACKET, water pump support 12 555176800 BRACK

F - 8 Reversing Drum Mixers, models 300R & 400R

WATER SYSTEM - machines with cement batcher only F - 8Item Part no Serial no Description QtyMachines with pump feed and washdown37 130352000 NOZZ

Water pumpWhere a water pump is fitted, it shouldNEVER be allowed to run dry or the sealmay be damaged.Mixer controlsThe hydraulic control valve for o

DraglineDRAGLINE WINCH(up to serial no. 0836) G - 1DRAGLINE CONTROL BLOCK(up to serial no. 0836) G - 2DRAGLINE PORT BLOCK(up to 1984) G - 3WINCH MOTOR

G - 1 Reversing Drum Mixers, models 300R & 400R

DRAGLINE WINCH (up to serial number 0836)G - 1Item Part no Serial no Description Qty1 555266000 / 0836 BRACKET, dragline winch 12 555266100 GUARD, d

G - 2 Reversing Drum Mixers, models 300R & 400R

DRAGLINE CONTROL BLOCK, (up to serial no 0836)G - 2Item Part no Serial no Description QtyBefore ordering parts for the dragline control block, refer

G - 3 Reversing Drum Mixers, models 300R & 400R

DRAGLINE PORT BLOCK G - 3Item Part no Serial no Description QtyNOTE: Either the Port Block assembly, or the Winch Motor Adaptor assembly (see page

G - 4 Reversing Drum Mixers, models 300R & 400R

WINCH MOTOR ADAPTOR, (up to serial no 0836)G - 4Item Part no Serial no Description QtyNOTE: Either the Winch Motor Adaptor assembly, or the Port B

G - 5 Reversing Drum Mixers, models 300R & 400R

Repeat lowering the hopper three or fourtimes to check that you obtain aconsistent ZERO reading.If checking or resetting weigh gear, referto the Servi

DRAGLINE JIB (up to serial no 0842)G - 5Item Part no Serial no Description Qty1 555120700 / 0842 DRAGLINE JIB 14 555121100 STRUT, jib 25 555121300 B

G - 5 Reversing Drum Mixers, models 300R & 400R

DRAGLINE JIB (up to serial no 0842 )G - 5Item Part no Serial no Description Qty40 28S05G / 0842 SCREW, set 241 9S04 NUT 1842 41S07 WASHER, spring 1

G - 5A Reversing Drum Mixers, models 300R & 400R

WINCH & MOUNTING BRACKET G - 5AItem Part no Serial no Description Qty1 ----------- 0843/MOTOR, hydraulic (See page E-2B)12 7S05 NUT 43 17S06

G - 5B Reversing Drum Mixers, models 300R & 400R

CABLE MAST G - 5BItem Part no Serial no Description Qty1 555121500 0843 / MAST, lower 12 515134400 MAST, upper 13 8S05L BOLT 14 17S06 WASHER, spring

G - 6 Reversing Drum Mixers, models 300R & 400R

LOADING SHOVEL G - 6Item Part no Serial no Description Qty1A V601814 LOADING SHOVEL, assembly 1 1 555210400 BODY, shovel 12 555209100 HANDLE, sh

G - 7 Reversing Drum Mixers, models 300R & 400R

Cleaning operationsEmpty and clean out mixing drum withplenty of water.Clean out hopper.Drain water tank if frost is likely.Raise hopper and fix safet

LOADING RAMP G - 7Item Part no Serial no Description Qty1A 555196300 LOADING RAMP, assembly 11 555196301 PLATE, bottom 12 555196302 PLATE, side L.H.

ElectricsDYNAMO DRIVE(up to serial no. 0842) H - 1INSTRUMENT PANEL & BATTERY H - 2ELECTRICAL CIRCUIT(up to serial no. 0842) H - 2AALTERNATOR CIRCU

H - 1 Reversing Drum Mixers, models 300R & 400R

DYNAMO DRIVE (up to serial number 0842)H - 1 Item Part no Serial no Description Qty 1 555132300 / 0842 LUG, dynamo adjusting 12 55513

H - 2 Reversing Drum Mixers, models 300R & 400R

INSTRUMENT PANEL & BATTERY H - 2Item Part no Serial no Description Qty10 109S08 BATTERY 111 10989A06 CABLE, battery, positive 112 10990A02 CABLE,

H - 2A Reversing Drum Mixers, models 300R & 400R

ELECTRICS (up to serial number 0842)H - 2AItem Part no Serial no Description Qty1 191911000 / 0842 TERMINAL, with insulator 12 205501000 GENERATOR 1

H - 2A Reversing Drum Mixers, models 300R & 400R

2.14 OPERATION

ELECTRICS (up to serial number 0842)H - 2AItem Part no Serial no Description QtyFixings for regulator (item 5)…….66S01C SCREW, set 2…….41S03 WASHER,

H - 3 Reversing Drum Mixers, models 300R & 400R

ALTERNATOR DRIVE, with loom, battery & switch panel H - 3Item Part no Serial no Description Qty1 109S10 0843 / BATTERY 12 11S02B SCREW, set 23 2

H - 4 Reversing Drum Mixers, models 300R & 400R

BATTERY TRAY & ALTERNATOR FITTINGS H - 4Item Part no Serial no Description Qty1 30080A03 0843 / TRAY, battery 12 30080A0303 BAR, battery reta

Hoist &MiscellaneousAERATION EQUIPMENT, for machineswith cement batcher J - 1PORTASILO J - 2HOIST WINCH J - 3HOIST CONTROLS J - 4HOIST INTERMEDIA

J - 1 Reversing Drum Mixers, models 300R & 400R

AERATION EQUIPMENT - machines with cement batcher J - 1 Item Part no Description Qty ………504796500 / 84 NOZZLE, aeration 42 500960300 TUBE, n

J - 2 Reversing Drum Mixers, models 300R & 400R

2.15 OPERATIONInstallation of Water Tank, Dragline Winch & Cable MastGeneralCare sh

PORTASILO J - 2Item Part no Description Qty 1 555174000 / 84 CHUTE, cement 12 555174200 PIPE, water discharge 13 555174400 SUPPORT, cement chute

J - 3 Reversing Drum Mixers, models 300R & 400R

HOIST WINCH J - 3Item Part no Description Qty1 555215800 / June-86 BRACKET, winch 12 513232700 DRUM, winding 13 513232800 CHAINWHEEL & CLUTCH CONE

J - 3 Reversing Drum Mixers, models 300R & 400R

HOIST WINCH J - 3Item Part no Serial no Description Qty38 383251000 END, rod 239 447559000ROPE, wire140 57S06E SCREW, set 141 8S05H BOLT 442 7S05 N

J - 4 Reversing Drum Mixers, models 300R & 400R

HOIST CONTROLS J - 4Item Part no Description Qty 1 555217700 / June-86 BRACKET, control lever 12 555218500 ROD, brake 13 555218600 ROD, clu

J - 5 Reversing Drum Mixers, models 300R & 400R

HOIST INTERMEDIATE CHAINWHEEL & IDLER BRACKET J - 5Item Part no Description Qty1 555216700 / June-86 PLATE, clamp 12 555246900 BRACKET, hoist st

2.16 OPERATIONDragline Winch AssemblyUsing suitable lifting equipment lift thewinc

Decals & platesDECALS & PLATES K - 1 to K - 3

K - 1 Reversing Drum Mixer, models 300R & 500R

DECALS & PLATES K - 1Item Part no Serial no Description Qty Decal kits contain all decals required for one machine ……V601241KIT, decals,

K - 2 Reversing Drum Mixer, models 300R & 500R

DECALS & PLATES K - 2Item Part no Serial no Description Qty1 V2004137 EAR PROTECTION 12 V2003665 SLING POINT 23 V2003598 ”BRITISH MADE“ 14 1016

K - 3 Reversing Drum Mixer, models 300R & 500R

DECALS & PLATES K - 3Item Part no Serial no Description Qty1 V2004796 ALTERNATOR 12 V2004744 EYE PROTECTION 23 V2004795 ISOLATOR SWITCH 14

300R 400R mixers Numerical index 1Numerical Index

300R 400R mixers Numerical index 2Part No. Page Part No. Page Part No. Page 11908 G - 2 130320200 F - 7 132808000 F - 6776401 H - 2A 130320200 F - 8

300R 400R mixers Numerical index 3Part No. Page Part No. Page Part No. Page 144700100 C - 11A 208561000 H - 2A 241703000 A - 1144700100 C - 12A 2088

2.17 OPERATIONCable Mast AssemblyInsert the upper cable mast (2) into thelower cabl

300R 400R mixers Numerical index 4Part No. Page Part No. Page Part No. Page 260906240 F - 6 304106140 C - 2 354071400 C - 8260906240 F - 7 304106160

300R 400R mixers Numerical index 5Part No. Page Part No. Page Part No. Page 380210500 J - 3 412606000 G - 6 446614000 E - 1383251000 C - 1 412810000

300R 400R mixers Numerical index 6Part No. Page Part No. Page Part No. Page 463360600 C - 9 511100900 E - 1E 513241900 J - 3463504000 G - 6 51113720

300R 400R mixers Numerical index 7Part No. Page Part No. Page Part No. Page 555105900 C - 2 555110900 C - 1 555115000 B - 2555106000 C - 2 555111000

300R 400R mixers Numerical index 8Part No. Page Part No. Page Part No. Page 555128100 A - 4 555142600 C - 9 555174400 J - 2555128200 A - 4 555142600

300R 400R mixers Numerical index 9Part No. Page Part No. Page Part No. Page 555189200 C - 8 555204300 E - 1C 555217800 J - 4555189500 E - 1 55520430

300R 400R mixers Numerical index 10Part No. Page Part No. Page Part No. Page 555247100 E - 8 555257300 A - 3 555263300 F - 1555247900 F - 6 55525740

300R 400R mixers Numerical index 11Part No. Page Part No. Page Part No. Page 555268600 E - 1 555280500 C - 5 555291000 A - 6555268600 E - 1A 5552806

300R 400R mixers Numerical index 12Part No. Page Part No. Page Part No. Page 100S04 E - 1 103S03BC E - 1 10742A05 H - 4100S04 E - 1A 103S03BE E - 1

300R 400R mixers Numerical index 13Part No. Page Part No. Page Part No. Page 10S04 C - 5 11S01A G - 5 11S04C G - 5A10S04 C - 8 11S01A G - 5A 11S04C

Operator’s book templateSERVICE SCHEDULEThe engine will require additional services or adjustments in addition to those listed below(See the appropria

300R 400R mixers Numerical index 14Part No. Page Part No. Page Part No. Page 127S03 E - 1BA 17S03 C - 12A 17S06 A - 3AB127S04 E - 1 17S03 E - 4 17S0

300R 400R mixers Numerical index 15Part No. Page Part No. Page Part No. Page 20350A03 C - 5 267S04 F - 1 267S09 J - 520350A06 C - 5 267S04 F - 1A 28

300R 400R mixers Numerical index 16Part No. Page Part No. Page Part No. Page 32S01C E - 1E 41S05 F - 7 44S03G E - 935S03AK E - 2B 41S05 F - 7A 44S04

300R 400R mixers Numerical index 17Part No. Page Part No. Page Part No. Page 61S03 E - 1 66S02BB C - 8 6S05E B - 361S03 E - 2 66S02BB C - 9 6S05E B

300R 400R mixers Numerical index 18Part No. Page Part No. Page Part No. Page 7S01 G - 5 7SO4 E - 1A 88S16 C - 27S01 G - 5A 81S02 E - 1B 88S18 J - 37

300R 400R mixers Numerical index 19Part No. Page Part No. Page Part No. Page 90S04H C - 12 9S03 F - 7A V2003116 E - 1B90S04H F - 6 9S03 F - 8 V20031

300R 400R mixers Numerical index 20Part No. Page Part No. Page Part No. Page V2004302 K - 2 V600068 E - 1B V602630 E - 1BAV2004307 K - 2 V600069 E -

A Mainframe & PortabilityB Drum & DriveC Transmission & EnginesD HopperE HydraulicsF Water SystemG DraglineH ElectricsJ HoistK DecalsNumer

3.2 SERVICING

Mainframe &PortabilityMAINFRAME, TANK SUPPORTS & COVERS A - 2TOWBAR, AXLES & JACKS A - 3WHEELS (up to serial no. 0312) A - 3ASTEEL WHEELS

A - 2 Reversing Drum Mixers, Model 500R

MAINFRAME, TANK SUPPORTS & COVERS A - 2Item Part no Serial no Description Qty1 555112800 COVER, chain case 12 555114700 COVER, chain

A - 2 Reversing Drum Mixers, model 500RMCH-11

MAINFRAME, TANK SUPPORTS & COVERS A - 2Item Part no Serial no Description Qty34 28S03E BOLT 934A 6S03B BOLT (tank operated rod bracket) 235 8

A - 3 Reversing Drum Mixers, model 500R

TOWBAR, AXLE & JACKS A - 3Item Part no Serial no Description Qty1 555101100 / 0287 SPRAG, axle 22 555101200 TOWBAR, standard 12A 555283300 TO

A - 3 Reversing Drum Mixers, model 500R

TOWBAR, AXLE & JACKS A - 3Item Part no Serial no Description Qty55 555102800 JACK, manual “OBSOLETE” 155A 555285600 JACK, hydraulic 156 5551

A - 3A Reversing Drum Mixers, model 500R

.INTRODUCTION IIITHE HANDBOOK MUST NOT BE REMOVED FROM THE MACHINE.The Handbook must be ke

HYDRAULIC SYSTEMWorking pressures30OR & 40OR: 138bar (2000psi) 50OR: 165.5bar (2400psi)Hydraulic tankEnsure that the hopper is fully

WHEELS A - 3AItem Part no Serial no Description Qty Steel wheels……555100900 / 0312 WHEEL, steel, assembly 412 511165400 / 0312 PLATE, backing 113 555

A - 3AA Reversing Drum Mixers, model 500R

STEEL WHEELS & STUB AXLES (1998) A - 3AAItem Part no Serial no Description Qty1 511146800 0313 / HUB, (casting) 42 511146701 WHEEL, steel,

A - 3AB Reversing Drum Mixers, model 500R

PNEUMATIC WHEELS & STUB AXLES (1998)A - 3ABItem Part no Serial no Description Qty1 555287600 0313 / HUB & STUB AXLE assy 42 V602679 HUB

A - 3B Reversing Drum Mixers, model 500R

BATTERY TRAY & INSULATION KIT A - 3BItem Part no Serial no Description QtyBATTERY TRAY70 30080A03 TRAY, battery 171 40SA17 ROD 272 10559A01

A - 4 Reversing Drum Mixers, model 500R

ANTI-BOUNCE GEAR (used only with pneumatic tyres) A - 4Item Part no Serial no Description Qty1 555128000 / 0312 BRACKET, anti-bounce, dual strut 1

A - 5 Reversing Drum Mixers, model 500R

DRUM CLUTCH ADJUSTMENTWhen the drum clutch shows a tendencyto slip, adjust as follows:Set drum control lever in MIX positionand rotate nut to allow 3m

GUARDS A - 5Item Part no Serial no Description Qty1 555270800 / May-86 GUARD, main drum 12 555218800 GUARD, winch 13 555271100GUARD, primary chain,

A - 6 Reversing Drum Mixers, model 500R

GUARDS, MESH From serial no. 0370 (April 2003)A - 6'CE' marked mixers onlyItem Part no Serial no Description Qty2 555291100 0370 / GUAR

Drum & DriveMIXER DRUM B - 1FINAL DRUM DRIVE B - 2DRUM EDGE ROLLER B - 4IDLER ROLLER & SHAFT B - 6

B - 1 Reversing Drum Mixers, model 500R

MIXING DRUM B - 1Item Part no Serial no Description Qty1 555280800 DRUM, c/w blades 12 555227700 BLADE, mixing 13 555227800 BLADE, discharge 24 5551

B - 2 Reversing Drum Mixers, model 500R

FINAL DRUM DRIVE B - 2Item Part no Serial no Description Qty1 555223800 DRIVE SHAFT, lower 12 555107200 WASHER, retaining 14 555113300 PINION, drum

B - 2 Reversing Drum Mixers, model 500R

DRIVE ALIGNMENTAlignment of motor drive shaft andreversing box must be within 1mm (0.40”).DYNAMO BELT ADJUSTMENTSlacken the two bolts on the dynamoad

FINAL DRUM DRIVE B - 2ItemPart noSerial noDescriptionQty35304714950KEY, parallel 136304712845KEY, parallel 137304106140KEY, parallel 138142326000CIR

B - 4 Reversing Drum Mixers, model 500R

DRUM EDGE ROLLER B - 4Item Part no Serial no Description Qty1 555224600 ROLLER, drum edge 22 555224500 / Feb-90 SHAFT, edge roller (OBSOLETE: use55

B - 6 Reversing Drum Mixers, model 500R

IDLER ROLLER & SHAFT B - 6Item Part no Serial no Description Qty1 555223600 CARRIER, bearing 12 555113000 CARRIER, idler shaft 13 555225100 S

Transmission& EnginesDRUM & GEARBOX CONTROL C - 1REVERSING GEARBOX C - 2COMPRESSOR DRIVE (up to 1984) C - 3ENGINE, Lister ST3 C - 6ENGINES, Li

C - 1 Reversing Drum Mixer, model 500RMD-9

DRUM & GEARBOX CONTROL C - 1Item Part no Serial no Description Qty1 555110100 LINK, slotted 12 555110200BLOCK, mounting (welded to frame)13 55

C - 2 Reversing Drum Mixer, model 500R MD-10

GREASE AND LUBRICATIONPOINTSEvery day: All shafts and bearingsneeding daily attention are lubricatedthrough drilled shafts and specialgreaseways by f

REVERSING BOX C - 2Item Part no Description Qty- 555268100 REVERSING BOX, assembly 11 555105300 CASE, upper 12 555205600 CASE, lower 13 555107500 GASK

C - 2 Reversing Drum Mixer, model 500R

REVERSING BOX C - 2Item Part no Description Qty33 132385100 CIRCLIP 434 88S16 BEARING, ball 135 417743000 SEAL, oil 136 304404100 KEY,parallel 137 24

C - 3 Reversing Drum Mixer, model 500RMEL-11

COMPRESSOR DRIVE C - 3Item Part no Description Qty1 555133300 / 84 BRACKET, compressor mounting 12 136252000 COMPRESSOR 1- 397242000BELT, drive (not i

C - 6 Reversing Drum Mixer, model 500R

LISTER ST3 ENGINE C - 6Item Part no Description Qty1 555250800 / May-86 COUPLING, assembly 12 555248602 COUPLING, engine end 13 304712863 KEY. Parall

C - 7 Reversing Drum Mixer, model 500R

LISTER-PETTER TS3 & TR3 ENGINES C - 7Item Part no Description Qty1 20351A02 June-86 / ENGINE, hand start, (export) 11 V2003680 ENGINE, electric

C - 7 Reversing Drum Mixer, model 500R

LOADCELL AND WEIGH GAUGEIMPORTANT: Factory reconditioningthe loadcell and gaugeIf the load-cell and gauge are damaged inany way it is recommended that

LISTER-PETTER TS3 & TR3 ENGINES C - 7Item Part no Description Qty24 69S02A / 0310 BOLT 425 41S04 / 0310 WASHER, spring 426 10S02 / 0310 WASHER,

C - 7A Reversing Drum Mixer, model 500R

SILENCER, (from July 2000)C - 7ALister-Petter TS3 & TR3 enginesItem Part no Description Qty1 555288900 Jul-00 / SILENCER acoustic exhaust 12 1029

C - 8 Reversing Drum Mixer, model 500RELP-47

AIR CLEANER C - 8Lister-Petter TS3 & TR3 enginesItem Part no Description Qty1 V2004797 0311 /0559 AIR CLEANER, assembly 12 -----------BO

C - 8A Reversing Drum Mixer, model 500RELP-47

AIR CLEANER C - 8ALister-Petter TS3 & TR3 enginesItem Part no Description Qty1 V2005807 0560 / AIR CLEANER, assembly 11A V603712 BAND, mounting (n

C - 10 Reversing Drum Mixer, model 500R

PETTER PJ2 ENGINE C - 10Item Part no Description Qty 1 555251100 84 / June-86 COUPLING assembly 11a 147320001 SLEEVE nylon 12 555248602 COUPLING engin

C - 12 Reversing Drum Mixer, model 500RMEL-13A

Weigh gaugeIf by any chance a loaded hopper isdropped onto the loadcell by accident,causing undue shock to the gauge, thiscould loosen the pointer n

ELECTRIC DRIVE, 15Kw Motor, mount and coupling C - 12Item Part no Description Qty1 555142600 0595/ SHAFT, connecting 12 555145500 0595/ FLANGE, driv

C - 12A Reversing Drum Mixer, model 500RMEL-13

ELECTRIC DRIVE, starter and stop switch C - 12AItem Part no Description Qty4 555144200 BRACKET, starter mounting 17 208304102 / Oct-86 STARTER, compl

C - 13 Reversing Drum Mixer, model 500R

DRIVE CHAIN, diesel engines C - 13Item Part no Description Qty1 - / 88ENGINE, diesel (see Section Index)12 555217500SPROCKET, engine (Petter)1

HopperHOPPER CRADLE & WEIGH GEAR D - 1

D - 1 Reversing Drum Mixer, model 500RMCH-22

HOPPER CRADLE & WEIGHING GEAR D - 1Item Part no Serial no Description Qty# Items required only when weighing gear is fitted$ Items not requi

D - 1 Reversing Drum Mixer, model 500R

Retighten the blue locking nut (7) and refitback plate.Note: The damper must not be appliedtoo tightly. This may cause movementwear and affect the ca

HOPPER CRADLE & WEIGHING GEARD - 1Item Part no Serial no Description Qty34 555109600 $ STOP, cradle 235 143200900 # CLIP, hose 235A 143200

HydraulicsHYDRAULIC CIRCUIT, without dragline(up to serial no. 0306) E - 1CONTROL VALVE (up to January 1988) E - 1AACONTROL VALVE(from February 1988 t

E - 1 Reversing Drum Mixers, model 500R

HYDRAULIC CIRCUIT (Without dragline) E - 1Item Part no Serial no Description QtyFor machines from serial number 0307, See page E - 1D1………...………/

E - 1 Reversing Drum Mixers, model 500R

HYDRAULIC CIRCUIT (Without dragline) E - 1Item Part no Serial no Description Qty20B 451442000 / 84 CONTROL VALVE 1- 451441902 / 84 KIT, seals 12

E - 1AA Reversing Drum Mixers, model 500R

CONTROL VALVE (up to January 1988) E - 1AAItem Part no Description Qty1 451441600 / Jan-88 CONTROL VALVE 12 30322A0502 SCREW, socket cap head 23 303

E - 1A Reversing Drum Mixers, model 500R

A By a pressBlock up the loadcell (12) on the baseof the press (13) using packing underthe floating sleeve. This is to ensurethat the body will move

CONTROL VALVE, hydraulic E - 1AItem Part no Serial no Description Qty1 V2000400 Feb-88 / 0268 CONTROL VALVE, assembly, 12 V600017 COVER, inlet 14

E - 1B Reversing Drum Mixers, model 500R

SECTION & LEVER, control valve E - 1BItem Part no Description Qty1 V600026 Feb-88 / 0268 SCREW, c/w washer 22 V2003116 CAP, end 13 V2003115 S

E - 1BA Reversing Drum Mixers, model 500R

CONTROL VALVE, hydraulic E - 1BAItem Part no Serial no Description Qty1 V2004605 0269 / VALVE, control, assembly 12 V602630 HANDLE 13 7S04 NUT 14

E - 1D Reversing Drum Mixers, model 500R

BASIC HYDRAULICS (Without dragline) E - 1DItem Part no Serial no Description QtyFor machines before serial number 0307, See page E - 11 -----------

E - 1E Reversing Drum Mixers, model 500R

HEADER TANK, hopper ram E - 1EItem Part no Serial no Description QtyFrom April 20001 555288700 Apr-00 / TANK, header 12 511100900 FILLER/BREATHER 13

E - 2 Reversing Drum Mixers, model 500R

Refilling the loadcellThe most efficient way of filling a loadcelland gauge is by using a vacuum pumpunit. This is normal practice.However, where this

HYDRAULIC CIRCUIT (With dragline) E - 2Item Part no Serial no Description QtyFor machines from 0213, see page E - 2A.1 -------------- / O212 TAN

E - 2 Reversing Drum Mixers, model 500R

HYDRAULIC CIRCUIT (With dragline) E - 2Item Part no Serial no Description Qty27B 103S03C / Jun-87 SCREW, socket head cap 228 100S03 / Jun-87 SEAL,

E - 2 Reversing Drum Mixers, model 500R

HYDRAULIC CIRCUIT (With dragline) E - 2Item Part no Serial no Description Qty20B 451442200 / 84 CONTROL VALVE 132 446614000 / 84 FITTING, adap

E - 2A Reversing Drum Mixers, model 500RMHY-16 & MHY-26

HYDRAULIC CIRCUIT (With dragline) E - 2AItem Part no Serial no Description QtyFor machines before 0213, see page E - 2.1 ------------ 0213 / 03

E - 2A Reversing Drum Mixers, model 500R

HYDRAULIC CIRCUIT (With dragline) E - 2AItem Part no Serial no Description Qty37 66S01C SCREW, pump to gearbox 438 41S03 WASHER, spring 239 41S04

E - 2B Reversing Drum Mixers, model 500R

During the loadcell filling operation, anairlock usually occurs in the fluid chamber.This will cause inaccurate weigh dialreadings if allowed to rema

DRAGLINE hydraulic circuit E - 2BItem Part no Serial no Description QtyFor machines before 0313 see page E - 2 or E - 2A.For BASIC HYDRAULIC CIRCUIT

E - 3 Reversing Drum Mixers, model 500R

LOADCELL & GAUGE E - 3Item Part no Serial no Description Qty1A 555242418 LOADCELL & GAUGE, assembly1 -------------- GAUGE (See page E - 3A

E - 3A Reversing Drum Mixers, model 500R

WEIGH GAUGEE - 3AItem Part no Serial no Description Qty1 253820000 GAUGE, assembly 12 253819008 DIAL, 12", 2600 lbs 13 253818005 GLASS 14 25381

E - 4 Reversing Drum Mixers, model 500R

HYDRAULIC TANK E - 4Item Part no Serial no Description Qty1 555257900 / 0307 TANK hydraulic 11A 555257900 0307 / TANK hydraulic 12 555258200COVER

E - 5 Reversing Drum Mixers, model 500R

HYDRAULIC MOTOR E - 5Item Part no Serial no Description Qty1 267113000MOTOR, hydraulic, “MAB 710”12 267112001 KIT, motor repair11 267116000 / 0312MO

E - 6 Reversing Drum Mixers, model 500R

IV INTRODUCTIONWARRANTY TERMS & CONDITIONSThe Manufacturer assures you that if an

Setting up weigh mechanismAssuming the loadcell and gauge arecompletely accurate, the following checksshould now be made.Obvious faults such as grout

RAM, hopper E - 6Item Part no Serial no Description Qty……272140000 / 0306 RAM, hopper, assembly 11 272140000 CYLINDER, ram 12 272140002 ROD, piston

E - 8 Reversing Drum Mixers, model 500R

HOPPER RAM, pins & fittings E - 8Item Part no Serial no Description Qty1 --------------- 0307 /RAM, hopper (See page E-9)12 555167900 WASHER

E - 9 Reversing Drum Mixers, model 500RMHY-34

RAM, hopper E - 9Item Part no Serial no Description Qty1A 272150000 0307 / RAM assembly, hopper, assembly 11 272150005 CYLINDER, ram 12 272150008 R

Water SystemsWATER TANK (up to serial number 0265) F - 2SYPHON MECHANISM, water tank(up to serial number 0265) F - 3WATER TANK with float & valv

F - 2 Reversing Drum Mixers, model 500R

WATER TANK (up to serial number 0265)F - 2Item Part no Serial no Description QtyV2000631 / 0265 WATER TANK assembly 11 55522610 BODY water tan

F - 2 Reversing Drum Mixers, model 500R

An incorrect amount of packing under theloadcell will cause inaccurate batchweighing. The following checks must bemade:Check top edge of both link arm

WATER TANK (up to serial number 0265)F - 2Item Part no Serial no Description Qty34 555226300 / 0265 BRACKET water tank lid 235 140102000 COCK d

F - 3 Reversing Drum Mixers, model 500R

SYPHON MECHANISM, water tank (up to serial no 0265)F - 3Item Part no Serial no Description Qty1 555116000 / O265 ROD valve control 12 555116100 C

F - 3A Reversing Drum Mixers, model 500RMCH - 18A

WATER TANK with float & valve F - 3AItem Part no Serial no Description Qty……V2004613 0266 / WATER TANK, assembly 11A ————-VALVE (see page F - 1

F - 3B Reversing Drum Mixers, model 500RMCH-18B

VALVE & FILTER for water tank F - 3BItem Part no Serial no Description Qty5 555263000 0266 / PIN, pivot 17 555262900 LEVER, trip 116 555263

F - 4 Reversing Drum Mixers, model 500RMCH-19 & 20

CONTROLS, WATER TANK F - 4Item Part no Serial no Description Qty11 555120000 / 0265 LEVER, operating 112 555170300 / 0265 ROD, tank operating 113

F - 5 Reversing Drum Mixers, model 500RMCH-21

TS ENGINESBefore sevicing the engine,read the warnings in the“Safe Working" section of thisHandbook.Air FilterThe Air Filter is located beside t

WATER PUMP F - 5Item Part no Serial no Description Qty……640479700 / Jun-84 PUMP, water, assembly 1……365237000 Jul-84 / 89 PUMP, water, assembly 11 64

F - 6 Reversing Drum Mixers, model 500R

WATER SYSTEM - machines with pump & water tank F - 6Item Part no Serial no Description Qty1 555177700 / May-86 PIPE, hose adaptor 12 555175800

F - 7 Reversing Drum Mixers, model 500RMCH-17

WATER SYSTEM - machines with pump & flowmeter F - 7Item Part no Serial no Description QtyItems required for main feed only1 555182100 / May-86

F - 7 Reversing Drum Mixers, model 500R

WATER SYSTEM - machines with pump & flowmeter F - 7Item Part no Serial no Description QtyMachines fitted with washdown require all the aboveit

F - 7A Reversing Drum Mixers, model 500R

FLOWMETER F - 7AItem Part no Serial no Description Qty1 555176400 Apr-00 / NOZZLE, straight 12 409255000 FILTER/STRAINER 13 100S10 SEAL, bonded 44 12

F - 8 Reversing Drum Mixers, model 500RMCH-23

Thoroughly clean the crankcase filterhousing face.Apply a small amount of clean engineoil to the filter sealing joint.Do not use a strap wrench to fit

WATER SYSTEM - machines with cement batcher only F - 8Item Part no Serial no Description Qty1 555236600 BRACKET, water pump support 12 55517680

F - 8 Reversing Drum Mixers, model 500RMCH-18B

WATER SYSTEM - machines with cement batcher only F - 8Item Part no Serial no Description QtyMachines with pump feed and washdown37 130352000 NOZZLE

DraglineDRAGLINE WINCH(up to serial number 0306) G - 1DRAGLINE CONTROL BLOCK(up to serial number 0306) G - 2DRAGLINE PORT BLOCK (up to 1984) G - 3WI

G - 1 Reversing Drum Mixers, model 500R

DRAGLINE WINCH, (up to serial number 0306) G - 1Item Part no Serial no Description Qty/ 03O6..…555266500 KIT, dragline winch(kit c

G - 2 Reversing Drum Mixers, model 500R

DRAGLINE CONTROL BLOCK, (up to serial number 0306) G - 2Item Part no Serial no Description QtyBefore ordering parts for the dragline control blo

G - 3 Reversing Drum Mixers, model 500R

SERVICING 3.17Fuel filterEvery 300 hours:Change fuel filter element as follows:Remove

DRAGLINE PORT BLOCK G - 3Item Part no Serial no Description Qtybut not both. …..555267600 / 84 WINCH PORT BLOCK, assembly 11 555267400 PORT BLOCK 12

G - 4 Reversing Drum Mixers, model 500R

WINCH MOTOR ADAPTOR, (up to serial no 0306) G - 4Item Part no Serial no Description QtyNOTE: Either the Winch Motor Adaptor assembly or the Port

G - 5 Reversing Drum Mixers, model 500R

DRAGLINE JIB (up to serial no 0312) G - 5Item Part no Serial no Description Qty1 555226000 / 0312 DRAGLINE JIB 14 555121100 STRUT, jib 25 5551

G - 5 Reversing Drum Mixers, models 500R

DRAGLINE JIB (up to serial number 0312) G - 5Item Part no Serial no Description Qty33 555208400 / 0312 BLOCK pulley,control cable 234 555208100 PU

G - 5A Reversing Drum Mixers, models 500R

DRAGLINE JIB (up to serial no 0312) G - 5AItem Part no Serial no Description Qty1 ----------- 0313 / MOTOR, hydraulic (See page E-2B) 12 7S05 NUT

G - 5B Reversing Drum Mixers, models 500R

Priming the fuel system.Fill the fuel tank.Move the engine control lever to the runposition.Vent the fuel filter through the bleedscrew (M) until a fu

CABLE MAST G - 5BItem Part no Serial no Description Qty1 555121500 0313 / MAST, lower 12 515134400 MAST, upper 13 8S05L BOLT 14 17S06 WASHER, spring

G - 6 Reversing Drum Mixers, models 500R

LOADING SHOVEL G - 6Item Part no Serial no Description Qty1A V601814 LOADING SHOVEL, assembly 1 1 555210400 BODY shovel 12 555209100 HANDLE sho

G - 7 Reversing Drum Mixers, model 500R

LOADING RAMP G - 7Item Part no Serial no Description Qty1A 555196300 LOADING RAMP, assembly 11 555196301 PLATE, bottom 12 555196302 PLATE, side, LH

ElectricsDYNAMO DRIVE (up to serial no 0312) H - 1INSTRUMENT PANEL & BATTERY H - 2ELECTRICS (up to serial number 0312) H - 2AALTERNATOR

H - 1 Reversing Drum Mixers, model 500R

DYNAMO DRIVE (up to serial no 0312)H - 1 Item Part no Serial no Description Qty1 555132300 / 0312 LUG, dynamo adjusting 1…….555132400 LUG, dynamo

H - 2 Reversing Drum Mixers, model 500R

TS ENGINES (ELECTRIC START)Electrical fault findingWhen an electric start engine is fitted thecharging system built into the engineprovides the electr

INSTRUMENT PANEL & BATTERY H - 2Item Part no Serial no Description Qty10 109S08 BATTERY 111 10989A06 CABLE, battery, positive 112 10990A02 CAB

H - 2A Reversing Drum Mixers, model 500R

ELECTRICS (up to serial number 0312) H - 2AItem Part no Serial no Description Qty1 191911000 / 0312 TERMINAL, with insulator

H - 2A Reversing Drum Mixers, model 500R

ELECTRICS (up to serial number 0312) H - 2AItem Part no Serial no Description Qty25 211158000 VALVE, solenoid, dragline 126…

H - 3 Reversing Drum Mixers, model 500R

ALTERNATOR DRIVE, with loom, battery & switch panel H - 3Item Part no Serial no Description Qty1 109S10 0313 / BATTERY 12 11S02B SCREW, set 23 2

H - 4 Reversing Drum Mixers, model 500R

BATTERY TRAY & ALTERNATOR FITTINGS H - 4Item Part no Serial no Description Qty1 30080A03 0313 / TRAY, battery 12 30080A0303 BAR, battery ret

DRAGLINE ELECTRICAL SYSTEMHand start engines and 415 volt electricmotor driven mixers: Up to serial numbers: 0842 for 300R &a

Hoist &MiscellaneousAERATION EQUIPMENT, for machineswith cement batcher J - 1PORTASILO J - 2HOIST WINCH J - 3HOIST CONTROLS J - 4HOIST INTERMEDIAT

J - 1 Reversing Drum Mixers, model 500R

AERATION EQUIPMENT - machines with cement batcher J - 1 Item Part no Description Qty …...504796500 / 84 NOZZLE, aeration 42 500960300

J - 2 Reversing Drum Mixers, model 500R

PORTASILO J - 2Item Part no Description Qty1 555174000 / 84 CHUTE, cement 12 555174200 PIPE, water discharge 13 555174400 SUPPORT, cement chute, upper

J - 3 Reversing Drum Mixers, model 500R

HOIST WINCH J - 3Item Part no Description Qty1 555215800 / June-86 BRACKET, winch 12 513232700 DRUM, winding 13 513232800 CHAINWHEEL & CLUTCH CONE

J - 3 Reversing Drum Mixers, model 500R

HOIST WINCH J - 3Item Part no Description Qty40 57S06E SCREW, set 141 8S05H BOLT 442 7S05 NUT 643 17S06 WASHER, spring 644 11S04K SCREW, set 145 56

J - 4 Reversing Drum Mixers, model 500R

ELECTRICAL WIRING LAYOUT 1 Terminal with insulator 2 Generator - clockwise rotation 3 Terminal with insulator 4 Cable, twin core brown & b

HOIST CONTROLS J - 4Item Part no Description Qty 1 555217700 / June-86 BRACKET, control lever 12 555218500 ROD, brake 13 555218600 ROD, clutch 1

J - 5 Reversing Drum Mixers, model 500R

HOIST INTERMEDIATE CHAINWHEEL & IDLER BRACKET J - 5Item Part no Description Qty1 555216700 / June-86 PLATE, clamp 12 555246900 BRACKET, hoist st

Decals & PlatesDECALS & PLATES K - 1 to K - 3

K - 1 Reversing Drum Mixer, model 500R

DECALS & PLATES K - 1Item Part no Serial no Description Qty-- V601240 KIT, decals, 500R 1Decal kit contain all decals requiredfor one machine3

K - 2 Reversing Drum Mixer, model 500R

DECALS & PLATES K - 2Item Part no Serial no Description Qty1 V2004137 EAR PROTECTION 12 V2003665 SLING POINT 23 V2003598 ”BRITISH MADE“ 14 1016

K - 3 Reversing Drum Mixer, model 500R

HOUR METER WIRING3.22 SERVICING

DECALS & PLATES K - 3Item Part no Serial no Description Qty1 V2004796 ALTERNATOR 12 V2004744 EYE PROTECTION 23 V2004795 ISOLATOR SWITCH 14

500R Mixer Numerical index 1Numerical Index

500R Mixer Numerical index 2Part No. Page Part No. Page Part No. Page 776401 H - 2A 130320200 F - 6 133908800 F - 8776401 H - 2A 130320200 F - 7 1341

500R Mixer Numerical index 3Part No. Page Part No. Page Part No. Page 147320001 C - 10 240210000 F - 8 253817055 E - 3191911000 H - 2A 240512100 F -

500R Mixer Numerical index 4Part No. Page Part No. Page Part No. Page 272127004 E - 6 333104020 A - 3AA 365237007 F - 5272127004 E - 9 333506000 D -

500R Mixer Numerical index 5Part No. Page Part No. Page Part No. Page 391350340 E - 3 417735000 E - 4 451431005 E - 1A391825000 F - 2 417743000 C - 2

500R Mixer Numerical index 6Part No. Page Part No. Page Part No. Page 475310007 A - 3A 511165400 A - 3A 513265700 E - 3475310009 A - 3A 511165400 A -

500R Mixer Numerical index 7Part No. Page Part No. Page Part No. Page 555106000 C - 2 555110900 C - 1 555117500 F - 3555106100 C - 2 555111200 C - 1

500R Mixer Numerical index 8Part No. Page Part No. Page Part No. Page 555126000 B - 1 555140500 C - 6 555176000 F - 8555126400 B - 1 555140700 C - 6

500R Mixer Numerical index 9Part No. Page Part No. Page Part No. Page 555192700 D - 1 555208300 G - 5B 555223500 B - 2555192800 D - 1 555208400 G - 5

MACHINE MODIFICATIONAny modifications to the machine will affect its working parameters and safetyfactors. Refer to the Manufacturers before fitting a

DRAGLINE ELECTRICAL SYSTEMHand start engines and 415 volt electricmotor driven mixers: From serial numbers: 0843 for 300R &

500R Mixer Numerical index 10Part No. Page Part No. Page Part No. Page 555228100 G - 5 555248100 F - 6 555258200 E - 4555228600 B - 2 555248200 F - 6

500R Mixer Numerical index 11Part No. Page Part No. Page Part No. Page 555266500 E - 2 555276600 G - 4 555288400 H - 3555266500 E - 2A 555276700 G -

500R Mixer Numerical index 12Part No. Page Part No. Page Part No. Page 100S03 A - 2 10293A03 C - 7 10539A02 E - 1D100S03 E - 1 10293A03 C - 7A 10559A

500R Mixer Numerical index 13Part No. Page Part No. Page Part No. Page 10S04 B - 1 119S08 E - 6 11S03D F - 3A10S04 B - 2 119S08 E - 8 11S03H B - 210S

500R Mixer Numerical index 14Part No. Page Part No. Page Part No. Page 122S03 E - 4 17S01 B - 2 17S05 C - 10122S03 E - 6 17S02 A - 2 17S05 E - 1A122S

500R Mixer Numerical index 15Part No. Page Part No. Page Part No. Page 195S04D3 D - 1 267S02 E - 3 267S09 J - 3195S04E2 D - 1 267S02 G - 6 267S09 J -

500R Mixer Numerical index 16Part No. Page Part No. Page Part No. Page 35S03AK E - 2B 41S05 G - 5 44S04E A - 3AB35S03AK G - 2 41S05 G - 7 44S05D C -

500R Mixer Numerical index 17Part No. Page Part No. Page Part No. Page 61S03 E - 1 66S02B A - 2 6S03L F - 7A61S03 E - 2 66S02BB A - 2 6S03M A - 3AA61

500R Mixer Numerical index 18Part No. Page Part No. Page Part No. Page 72S05 C - 10 7S05 G - 6 88S05D B - 472S07 F - 6 7S05 J - 3 88S06 C - 272S07 F

500R Mixer Numerical index 19Part No. Page Part No. Page Part No. Page 90S04H F - 6 9S03 E - 1A V2003100 K - 190S04H F - 7 9S03 F - 7 V2003101 K - 19

at the terminal block on the solenoidvalve.Remove the terminal block, connect aD.C. Voltmeter to the terminal block andstart the engine. Depress the

500R Mixer Numerical index 20Part No. Page Part No. Page Part No. Page V2004259 K - 1 V600062 E - 1B V602476 E - 1BV2004281 K - 2 V600063 E - 1B V602

HYDRAULIC CIRCUIT, BASIC MIXER300R & 400R up to serial number 0836 500R up to serial number 0306SERVICING

HYDRAULIC CIRCUIT, MIXER & DRAGLINE300R & 400R up to serial number 0836 500R up to serial number 03063.24

HYDRAULIC CIRCUIT, BASIC MIXER300R & 400R from serial number 0837 500R from serial number 0307SERVICING

HYDRAULIC CIRCUIT, MIXER & DRAGLINE300R & 400R from serial number 0837500R from serial number 03073.26

Operator’s book templateLubricantsMixers are factory filled with the following TOTAL oilsEngine lubricationRubia B 10W/30Refer to Engine Handbook for

Dimensions300R 400R 500RA3.33m (10’ 11”) 3.71m (12’ 2” ) 4.14m (13’ 7” )B2.50m ( 8’ 3” ) 2.81m ( 9’ 3” ) 3.05m (10’ 0” )C0.36m ( 1’ 2” ) 0.66m ( 2

(Back to the front of the book)Mixer PartsMixer Parts

IMPORTANT: For 400R mixers, serial numbers 0505 to 0535 inclusive, refer direct to Winget Limited for parts. These machines are NOT covered by this pa

Never add fuel, hydraulic oil or lubricant to the machine while it is running.Keep the area around the machine clear of obstructions which could cause

A Mainframe & PortabilityB Drum & DriveC Transmission & EnginesD HopperE HydraulicsF Water SystemG DraglineH ElectricsJ HoistK DecalsNumer

Mainframe &PortabilityMAINFRAME, TANK SUPPORTS & COVERS A - 1TOWBAR, AXLES & JACKS A - 3WHEELS (up to serial no. 0846) A - 3ASTEEL WHEELS

A - 1 Reversing Drum Mixers, Models 300R & 400R

MAINFRAME, TANK SUPPORTS & COVERS A - 1Item Part no Serial no Description Qty1 555272300MAINFRAME (includes item 20)1 2 555130600 GUARD, drum,

A - 1 Reversing Drum Mixers, Models 300R & 400R MCH-11

MAINFRAME, TANK SUPPORTS & COVERS A - 1Item Part no Serial no Description Qty26 28S03E SCREW, set 626A 6S03BBOLT, (water tank rod bracket)227 87

A - 3 Reversing Drum Mixers, Models 300R & 400RMCH-13

TOWBAR, AXLE & JACKS A - 3Item Part no Serial no Description Qty2 555257400 / 0846 TOWBAR, standard 12 555101200 0847 / TOWBAR, standard 1

A - 3 Reversing Drum Mixers, Models 300R & 400RMCH-13

Always ensure that cables are fitted to their correct terminals. A shortcircuit or reversal of polarity will ruin diodes and transistors.Never connect

TOWBAR, AXLE & JACKS A - 3Item Part no Serial no Description Qty60 555257300 / 0846 RETAINER, tow bar 261 61S04 / 0846 NUT, self locking 262 2

A - 3A Reversing Drum Mixers, Models 300R & 400R

WHEELS A - 3AItem Part no Serial no Description QtySteel wheels……555100900 / 0846 WHEEL, steel, assembly 412 511165400 / 0846 PLATE, backing 113 5552

A - 3AA Reversing Drum Mixers, Models 300R & 400R

STEEL WHEELS & STUB AXLES (June 1998) A - 3AAItem Part no Serial no Description Qty1 511146800 0847 / HUB, (casting) 42 511146701 WHEEL, s

A - 3AB Reversing Drum Mixers, Models 300R & 400R MCH-36

PNEUMATIC WHEELS & STUB AXLES (June 1998)A - 3ABItem Part no Serial no Description Qty1 555287600 0847/ HUB & STUB AXLE, assy 42 V602679 H

A - 3B Reversing Drum Mixers, Models 300R & 400R MCH - 35

BATTERY TRAY & INSULATION KIT A - 3BItem Part no Serial no Description QtyBATTERY TRAY70 30080A03 TRAY, battery 171 40SA17 ROD 272 10559A01

A - 4 Reversing Drum Mixers, Models 300R & 400R

DECALSEnsure that all warning decals fitted to the mixer are legible. If any should becomedetached, they must be replaced immediately.Descriptions of

ANTI-BOUNCE GEAR (used only with pneumatic tyres) A - 4Item Part no Serial no Description Qty1 555128000 / 0846BRACKET, anti-bounce, dual strut11

A - 5 Reversing Drum Mixers, Models 300R & 400RMCH-12

GUARDS A - 5Item Part no Serial no Description Qty1 555270800 / May-86 GUARD, main drum 12 555218800 GUARD, winch 13 555271100GUARD, primary chain,

A - 6 Reversing Drum Mixers, Models 300R & 400R

GUARDS, MESH From serial no. 1034 (April '03)A - 6'CE' marked mixers onlyItem Part no Serial no Description Qty1 555290700 1034 /

Drum & DriveMIXER DRUM B - 1FINAL DRUM DRIVE B - 2DRUM EDGE ROLLER B - 3IDLER ROLLER & SHAFT B - 5

B - 1 Reversing Drum Mixers, models 300R & 400R

MIXING DRUM B - 1Item Part no Serial no Description Qty1 555280600DRUM, c/w blades (300R)11 555280700DRUM, c/w blades (400R)12 555127000BLADE, mixin

B - 2 Reversing Drum Mixers, models 300R & 400R

These surfaces may be hot.Attach lifting hooks to this eye.Hopper control lever,Raise/Lower.Hopper control lever,Raise/Lower.CAUTION: This control lev

FINAL DRUM DRIVE B - 2Item Part no Serial no Description Qty1A 555112600 DRIVE SHAFT 4 bolt flange 11 555257700 DRIVE SHAFT, 6 bolt flange 1 3 417

B - 2 Reversing Drum Mixers, models 300R & 400R

FINAL DRUM DRIVE B - 2Item Part no Serial no Description Qty36 304106230 KEY, parallel 138 142330000 CIRCLIP, external 139……………….PROPSHAFT, (4 hole

B - 3 Reversing Drum Mixers, models 300R & 400R

DRUM EDGE ROLLER B - 3Item Part no Serial no Description Qty1 28S05U SCREW 12 28S05K SCREW, set 1 3 6S05E SCREW, set 44 95S05 NUT, lockin

B - 5 Reversing Drum Mixers, models 300R & 400R

IDLER ROLLER B - 5Item Part no Serial no Description Qty1 555113000 CARRIER, idler shaft 12 555113400 ROLLER, idler 13 555113500 COVER 24 555113700 S

Transmission& EnginesDRUM & GEARBOX CONTROL C - 1REVERSING GEARBOX C - 2COMPRESSOR DRIVE C - 3ENGINE, Lister ST2 C - 4ENGINES, Lister TS2 and

C - 1 Reversing Drum Mixer, models 300R & 400RMD-9